Vision and Inspection Solutions
Inline vision systems that inspect 100% of production. They detect defects, verify labels and codes, and trigger automated rejection in real time.
How vision inspection works
Every system follows the same four-step cycle, running inline at production speed.
Capture
High-resolution cameras positioned along the line capture an image of every product as it passes. Lighting and optics are specified for the product and the feature being inspected.
Analyse
Vision software measures, reads and classifies each image against your acceptance criteria – dimensions, defects, codes and label content – in milliseconds.
Reject
Failed products are flagged to the line controls and removed automatically, so only conforming product continues downstream.
Record
Every result is logged for traceability and reporting, giving you a complete inspection record for each batch and audit.
Vision inspection capabilities
We deliver vision inspection across four core areas. Each can be specified as a standalone module or engineered into a complete inspection solution.
Machine vision inspection
Inline inspection for dimensional measurement, surface defect detection, presence and orientation verification, fill level, cap placement and seal integrity.
AI and deep learning vision
Deep learning vision for defect classification and visual anomalies that rule-based systems can’t model, including cosmetic defects, complex surface variation and contamination patterns.
Label and print inspection
Verification of label position, content, print quality and leaflet presence. OCR and OCV for variable data, expiry codes and lot numbers.
Code verification and traceability
Barcode and Data Matrix reading and grading to ISO and ANSI standards. Serialisation verification and full traceability reporting.
Industries We Serve
Vision inspection is deployed across the industry sectors we cover. Sector-specific requirements, including regulatory, throughput and packaging format, shape how each system is specified, built and validated.
In 2024 alone, the FDA listed 108 medical device recalls. Inline vision inspection catches the defects, labelling errors and serialisation issues that drive recalls before product leaves the line. AIS delivers UDI verification, sterile packaging inspection, defect detection, and assembly verification, validated to support ISO, FDA and MDR compliance with IQ, OQ and PQ documentation.
Learn more100% code verification, serialisation and tamper-evidence inspection across primary and secondary pharmaceutical packaging to meet regulatory traceability.
Learn moreRobust vision inspection, barcode reading and verification for components, cases and pallets in demanding industrial production environments.
Learn moreWhy manufacturers work with AIS Vision Automation for vision and inspection
28
Years’ Experience
70+
Engineers
2
Core partnerships with Cognex & Omron
IQ OQ PQ
Validation support
Vision & Inspection Solutions case studies
We've delivered vision automation solutions for manufacturers across Ireland and Europe. Here's how we've solved specific production challenges.
