AIS Vision Automation

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Turnkey Bespoke Automation Projects

Production challenges that off-the-shelf systems can’t solve. AIS Vision Automation specifies, designs, builds, commissions and validates complete automation projects, all engineered in-house and supported across their working life. Marking, labelling, vision, robotics and software, delivered as a single coordinated system.

How we deliver turnkey automation projects

Every project follows the same four-stage approach. Engineering, build and commissioning are all delivered in-house by our team.

Discovery and consultation

We meet with your engineering, quality and production teams to understand the production challenge, the regulatory framework and the constraints of the line. We document the requirements and confirm the scope before any design work starts.

Design and build

Our mechanical, electrical, controls, vision and software engineers design the system in-house. We build, integrate and run a Factory Acceptance Test (FAT) at our facility before anything ships to your site.

Install and commission

On-site installation, integration with your existing line, and Site Acceptance Test (SAT). For regulated environments we deliver IQ, OQ and PQ documentation alongside the equipment.

Ongoing support

Long-term service, calibration, software updates, and engineering support. Your system is supported across its working life by the team that built it with an annual SLA.

Turnkey project capabilities

Every turnkey project draws on the full breadth of our engineering capability. The mix of marking, labelling, vision, robotics and software is specified to the application.

Vision and inspection systems

Inline vision inspection, AI and deep learning, label and print inspection, and code verification engineered into the line.

Explore vision and inspection

Labelling and packaging automation

Print and apply, automatic labelling, and packaging line automation – high-speed, high-accuracy across product formats.

Explore labelling and packaging automation

Laser Code marking from AIS Vision Automation and Macsa ID

Coding, marking and compliance

CIJ, TIJ and laser coding, with inline barcode verification – permanent product identification and serialisation built into every line we deliver.

Explore coding, marking and compliance

Robotics and software integration

Robotics and software integration

Robotic handling, palletising and machine tending alongside custom industrial software, AI vision and MES/ERP data integration – the full stack engineered as one.

Explore robotics and software integration

Industries we serve

Turnkey automation is delivered across the four production sectors we cover. Each project is specified to the regulatory framework, throughput and packaging format of the sector.

Bespoke production lines for implantable devices, surgical instruments, diagnostic equipment and single-use devices. ISO, FDA and MDR validated, with full IQ, OQ, PQ documentation.

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Complete packaging line automation for vial, bottle, blister and carton production. GMP compliant with 21 CFR Part 11 data integrity built in.

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End-to-end labelling, coding and inspection systems for high-speed bottle, jar, can and carton lines. Engineered for multi-SKU changeover and HACCP, BRC, IFS or FSSC 22000 compliance.

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Custom automation for component inspection, direct part marking, robotic handling and end-of-line systems across diverse industrial production processes.

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Why manufacturers work with AIS Vision Automation for turnkey bespoke automation

End-to-end project responsibility from a single ISO 9001:2015 certified partner – specification, design, build, commissioning, validation and support, all developed in-house by 70+ engineers across the group. FAT and SAT testing with full IQ, OQ, PQ documentation for regulated environments, and long-term service across the working life of every system.

30+

Years Experience

70+

Engineers In-House

1000+

Projects Delivered

ISO

9001:2015 certified

Turnkey Automation case studies

We've delivered vision automation solutions for manufacturers across Ireland and Europe. Here's how we've solved specific production challenges.

Automation of  Catheter Testing for global medical device company

Automation of Catheter Testing for global medical device company

Medical Device

Machine vision traceability solution for Newbaze Ireland Nutrition

Machine vision traceability solution for Newbaze Ireland Nutrition

Food & Beverage

High accuracy labelling of a medical device product

High accuracy labelling of a medical device product

Medical Device