AIS Vision Automation

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Labelling and Packaging Automation

Automated label application systems for accurate, high-speed labelling across product formats. AIS Vision Automation engineers labelling and packaging automation using machinery from HERMA, ALTech and Cab, integrated with print, vision verification and robotic handling, and supported across their working life.

How labelling and packaging automation works

Every labelling system follows a similar four-step cycle, running inline at production speed.

Print

Variable data is printed onto the label – GTIN, batch, expiry, serial number, allergen information. Print engines are specified for the data type, the substrate and the throughput.

Apply

The label is applied to the product, carton or pallet by a labelling head matched to the format (top, side, wrap-around, two-panel, corner). Application accuracy holds at production speed across the full SKU range.

Verify

Inline vision inspection confirms label position, content, print quality and code readability. Codes are read and verified against the expected data on every unit.

Reject

Non-conforming units – missing label, misaligned, unreadable code, wrong data – are rejected automatically. Every event is logged for traceability and audit.

Labelling and packaging automation capabilities

We deliver labelling and packaging automation which can be specified standalone or engineered into a complete labelling line.

Automatic labelling machinery

Top, side and wrap-around labelling on bottles, vials, jars, cartons and trays. Pallet labelling at end-of-line. Single-panel, two-panel, wrap-around and corner labelling at production-line speed. HERMA, ALTech and Cab labelling machinery as standard.

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Labelling by product shape

Labelling solutions specified to the product format – cylindrical, square, contoured, flat or irregular. The right labelling head, dispenser and orientation system for the product geometry.

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Print engines

Industrial print engines specified for inline labelling. Print engines from Zebra and Cab matched to the application, the substrate and the print speed required.

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Labelling accessories and software

Label dispensers, rewinders, unwinders, product handling and integration accessories. Label design and management software (NiceLabel, BarTender) for variable data and full SKU range control.

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Industries we serve

Labelling and packaging automation is deployed across the production sectors we cover. Sector-specific requirements covering regulatory, throughput and packaging format, shape how each system is specified.

UDI labelling on devices and packaging and tamper-evident labelling. Validated to ISO and FDA, with IQ, OQ, PQ documentation.

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High-precision labelling for vials, ampoules, bottles, cartons and cases. Print-and-apply for serialisation codes. Built to GMP standards with audit-ready data logging.

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High-speed labelling on bottle, jar, can and carton lines. Multi-SKU changeover, allergen and country-of-origin labelling, and promotional pack flexibility.

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Industrial labelling for product identification, traceability and despatch. Pallet and case labelling with GS1 codes for logistics and supply chain visibility.

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Why manufacturers work with AIS Vision Automation for labelling and packaging automation

ISO 9001:2015 certified, with core machinery partnerships with HERMA, ALTech and Cab and deep capability in labelling system specification and integration. 70+ engineers across the group, all design and build developed in-house, with 30+ years and 1000+ projects delivered across regulated and high-volume production. Validation support (IQ, OQ, PQ) and audit-ready compliance documentation for regulated environments – backed by long-term service across the working life of every system.

30+

Years Experience

70+

Engineers In-House

1000+

Projects Delivered

ISO

9001:2015 certified

Labelling & Packaging case studies

We've delivered vision automation solutions for manufacturers across Ireland and Europe. Here's how we've solved specific production challenges.

Automation of  Catheter Testing for global medical device company

Automation of Catheter Testing for global medical device company

Medical Device

Machine vision traceability solution for Newbaze Ireland Nutrition

Machine vision traceability solution for Newbaze Ireland Nutrition

Food & Beverage

High accuracy labelling of a medical device product

High accuracy labelling of a medical device product

Medical Device