AIS Vision Automation

Home / Solutions / Coding, Marking & Compliance

Coding, Marking and Compliance Solutions

Industrial printers and marking systems for batch codes, expiry dates, serialisation and permanent product identification. AIS Vision Automation engineers coding and marking systems using technology from Leibinger, HSA Systems and Macsa ID, with verification from Omron and Cognex, supported across their working life.

How inline coding and marking works

Every coding system follows the same four-step cycle, running inline at production speed.

Trigger

A sensor detects the product as it enters the coding window. The system pulls the correct data for that unit — batch, expiry, serial, GTIN — from the line database or label software.

Mark

The code is printed or marked onto the product or packaging. CIJ for fast-moving substrates, TIJ for high-resolution coding on cartons, laser for permanent marks on durable substrates.

Verify

Inline vision and barcode verifiers read the printed code and grade it against ISO and ANSI standards. The system confirms the data matches what should have been printed.

Log

Every coded unit is logged with timestamp, code data and verification grade. Data feeds into MES, ERP or QMS for traceability, audit and regulatory reporting.

Coding and marking capabilities

We deliver coding and marking across core technology areas. The right method depends on the substrate, the line speed, the durability required and the regulatory framework.

Continuous Inkjet Printing From AIS and Leibinger

Continuous Inkjet (CIJ) coding

High-speed non-contact coding on fast-moving substrates. Suits beverage, food and pharmaceutical packaging where line speed and reliability are critical. Leibinger CIJ printers as standard.

Explore industrial inkjet printers

Thermal Inkjet Printing (TIJ) from HSA Systems and AIS Vision Automation

Thermal Inkjet (TIJ) coding

High-resolution coding on cartons, cases and porous substrates. Better print quality than CIJ for high-density 2D codes (Data Matrix for UDI and serialisation). HSA Systems TIJ as standard.

Explore thermal inkjet printers

Laser Code marking from AIS Vision Automation and Macsa ID

Laser coding and marking

Permanent marking on plastic, glass, metal and composite substrates. No consumables, no smudging, full compliance with serialisation requirements. Macsa ID lasers as standard.

Explore laser printers for coding & marking

Barcode and Data Matrix verification

Inline and offline verification to ISO and ANSI standards. ANSI grading on every coded unit, with reject control on non-conforming codes. Omron LVS and Cognex verifiers.

Explore barcode verifiers

Industries we serve

Coding and marking is deployed across the four production sectors we cover. Sector-specific requirements covering regulatory, substrate, and throughput, shape how each system is specified.

UDI coding on devices and packaging via laser or TIJ. Data Matrix verification for serialisation. Validated to ISO and FDA standards with IQ, OQ, PQ documentation.

Learn more

Serialisation coding and aggregation on cartons, vials and bottles for FMD and DSCSA compliance. GS1 verification, parent-child code linking and 21 CFR Part 11 audit trails.

Learn more

Best-before, lot and batch coding via CIJ or laser at production-line speed. Code verification to GS1 standards for retail traceability and food safety reporting.

Learn more

Direct part marking with laser or inkjet for permanent traceability. Component, assembly and pallet-level coding integrated with line and warehouse systems.

Learn more

Why manufacturers work with AIS Vision Automation for coding, marking and compliance

Core technology partnerships with Leibinger (CIJ), HSA Systems (TIJ), Macsa ID (laser) and Omron LVS / Cognex (verification). Coding and marking systems specified, integrated and validated in-house, with IQ, OQ, PQ support and audit-ready compliance documentation for regulated environments – and long-term service across the working life of every system.

30+

Years Experience

70+

Engineers In-House

1000+

Projects Delivered

ISO

9001:2015 certified

Coding, Marking & Compliance case studies

We've delivered vision automation solutions for manufacturers across Ireland and Europe. Here's how we've solved specific production challenges.

Automation of  Catheter Testing for global medical device company

Automation of Catheter Testing for global medical device company

Medical Device

Machine vision traceability solution for Newbaze Ireland Nutrition

Machine vision traceability solution for Newbaze Ireland Nutrition

Food & Beverage

High accuracy labelling of a medical device product

High accuracy labelling of a medical device product

Medical Device