AIS Vision Automation

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Proven Solutions for Production Lines

Drawing on years of industry experience, AIS Vision Automation has developed a portfolio of products designed to solve common production challenges. With multiple installations across Europe and beyond, our systems have a proven track record of improving efficiency, quality, and reliability on production lines.

How AIS-Developed Products Work

AIS-developed products are engineered in-house by AIS Automation, our automation engineering team in Dublin, to address a specific production challenge that off-the-shelf hardware cannot solve.

Each system is designed, built and supported by AIS across four functional areas:

  • Vision inspection systems for 360-degree product, cap and seal inspection.
  • Code control systems centralising variable data across coding technologies.
  • Line orchestration software coordinating bespoke and off-the-shelf hardware.
  • Dispatch automation for warehouse and loading dock identification.

Browse AIS developed Products

AIS Rev 360 – 360 inspection system

AIS Rev 360 – 360 inspection system

AIS Kariko – thermal seal inspection

AIS Kariko – thermal seal inspection

AIS Hopper – 360 cap inspection system

AIS Hopper – 360 cap inspection system

AIS Codemaster

AIS Codemaster

AIS Inspector 360

AIS Inspector 360

AIS Commander

AIS Commander

AIS Auto ID Loading docks

AIS Auto ID Loading docks

AIS-Developed Products Across Production Sectors

AIS Vision Automation deploys AIS-developed systems across four core production sectors.

Pharmaceutical Production

  • AIS Hopper for cap and seal verification on vials, bottles and ampoules.
  • AIS REV 360 for full-surface inspection on cylindrical pharma products.
  • AIS CodeMaster for FMD-compliant serialisation across coding technologies.
  • AIS Commander for orchestrated line control with 21 CFR Part 11 audit logging.

Medical Device Manufacturing

  • AIS Kariko for sterile barrier seal inspection on pouches and blister packs.
  • AIS REV 360 for 360-degree inspection of instruments and implants.
  • AIS CodeMaster for UDI compliance across coding hardware.
  • ISO 13485 and FDA-validated bespoke system design.

Food & Beverage Production

  • AIS Hopper for cap and seal inspection on bottles, jars and cans.
  • AIS Auto ID for warehouse and dispatch automation.
  • AIS Commander for line orchestration across high-volume packaging operations.
  • Hygienic-grade design for primary and secondary food packaging.

Industrial Manufacturing

  • AIS Auto ID for automated loading dock identification and dispatch verification.
  • AIS Commander for line orchestration across mixed automation environments.
  • AIS REV 360 for 360-degree component and assembly inspection.
  • Custom robotic and automation cells designed and built by AIS Automation.

How AIS Engineers Your Bespoke Solution

AIS Vision Automation designs, builds, deploys and supports bespoke automation systems in-house through AIS Automation, our engineering team in Dublin.

Specify: the right system selected against your inspection task, code requirements, throughput and operating environment.

Design & build: mechanical frame, sensors, vision systems, software and controls developed in-house.

Validate: IQ, OQ, PQ, FAT and SAT support plus 21 CFR Part 11 audit logging for regulated environments.

Support: technical assistance, software updates, spare parts holding in Ireland and ongoing optimisation.

Proven Solutions in Production

We've delivered vision automation solutions for manufacturers across Ireland and Europe. Here's how we've solved specific production challenges.

Automation of  Catheter Testing for global medical device company

Automation of Catheter Testing for global medical device company

Medical Device

Machine vision traceability solution for Newbaze Ireland Nutrition

Machine vision traceability solution for Newbaze Ireland Nutrition

Food & Beverage

High accuracy labelling of a medical device product

High accuracy labelling of a medical device product

Medical Device